In the world of MRO, repair vendors efficiency is often hampered by the painstaking process of inspecting returned parts—especially when the vast majority, sometimes as high as 90%, ultimately fail to meet tolerance. AddQual, the Derby-based metrology and quality assurance specialist, is tackling this challenge head-on with its MiDAS (Metrology Interface DAShboard) system, aiming to revolutionise how manufacturers approach inspection, decision-making, and productivity. “We’re seeing repair vendors struggle —not because the technology isn’t good, but because they don't have a system that can quickly tell them the status of a part for repair,” said Ben Anderson, Managing Director of AddQual. “Our mission is to help them fail parts fast. If a part is out of tolerance, you shouldn’t spend hours inspecting it. You should know immediately and move on, saving time, money, and resources.”
MiDAS is more than just another software tool; it’s a decision aid that sits atop the inspection process, capturing and analyzing data in real time. “It’s not ERP, it’s not MRP—it’s about an inspection dashboard making decisions faster and more consistently,” Anderson explained. For repair manufacturers, this means being able to assess the incoming condition of parts—whether they’ve endured harsh desert heat or icy northern climates—and adapt processes accordingly.
“Currently, many treat all incoming parts the same, but MiDAS enables them to separate and condition parts to different standards, maximizing yield and minimising wasted effort.” The system’s structured approach means that only parts with a real chance of passing are processed further. “We had a customer who realised they could have saved a fortune by scrapping certain parts immediately instead of processing them,” Anderson recalled. “MiDAS helps make those decisions with confidence, based on data, not just gut feeling.” Beyond the immediate operational benefits, AddQual’s vision is broader.
“The real opportunity is in the supply chain,” Anderson noted. “About 80% of problems arise from work sent out to suppliers. MiDAS provides transparency and control, not just in your own factory but across your entire network.” As the sector faces skills shortages and increasing pressure to deliver quality at speed, AddQual’s approach—combining digital automation, AI-driven analytics, and a deep understanding of manufacturing pain points—is setting a new standard.
“Our goal is zero defects, more productivity, and less rework,” Anderson emphasised. “And we want to spot issues as early as possible, not just catch them at the end.” With a flexible subscription model and a focus on both service and software, AddQual is positioning itself as an indispensable partner for manufacturers looking to thrive in a data-driven future. As Anderson put it, “It’s about building trust, making decisions easier, and delivering quality at speed. That’s where AddQual is leading the way.”
